...Deleting windows

Before we could build anything else, we had to take care of the windows.  We needed to delete windows that would have walls built over them, and windows behind the shower, fridge, and pantry.  We decided to remove the factory windows, and replace them with wood inserts covered in sheet metal.

getting the fit right 

Added liquid nails hoping it would help adhere the metal to the wood when we had to "break" it around the edges.

added weight & let it sit overnight to dry

 Next day...

 So, the liquid nails didn't keep the metal from separating, so I had to sit on top & apply pressure while Robbie hammered the steel around the wood insert.

Fitting them into the window spaces...

We added a second wood plank on top of the outer one...

…and added a few screws into the top

One more thing had to be done before the real building could begin…A temporary window unit!

Leveling & beginning the build!

Before we could start building, we had to get the bus level.  Not an easy task, really, considering the incredibly uneven ground we are parked on.  But, with profanity and perseverance (and a little help from our K9 baby),  we got it, and were able to start the build!!

Our home-made platforms (risers?) worked really well, and have held up really well, too (we are about 3 months into the build as I write this).

Robbie decided to use up some extra paint we've had around the house to add an extra layer of protection to the sub-floors

The first thing to build:  the bed in the back of the bus!

We love our new Kreg jig so much!  It is making our job so much easier.

back of the bed against the rear emergency exit

finished frame

A little visit from PawPaw!

Platform can be opened to allow for easier access to the engine. (access door is under the bed)

mostly finished bed!

Gotta test the weight-bearing….I think it's good! lol

Finally, we decided to build boxes around the wheel-wells, which will make them much easier for us to build around, over & on top of...

..And that's the end of Build Day 1 !!!